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Industrial machinery manufacturing:Project Engineer From 2022-01 To Current Duties
- Prepare project schedule by studying contract deliverables, and factory and sub-contractors timelines for fabrication and supply of components.
- Prepare and manage Quality Control Plans
- Maintains project schedule by monitoring project progress; coordinating activities; resolving problems
- Prepares project status reports for clients and management.
- Liaising with suppliers (getting quotations, purchasing equipment, and following up on orders placed).
- In-house testing of hydraulic power packs as per customer’s specification.
- On-site commissioning and troubleshooting of hydraulic systems.
- Prepare operating and maintenance manuals
- Review data books
Designs, manufactures, and repairs drill rigs, insulated and non-insulated aerial platforms, and imports and install a knuckle boom crane:Engineering Manager From 2018-01 To 2021-12 Duties
- Responsible for the overall engineering input during the design and manufacturing of equipment including cost estimations for tenders and quotation and management of contracts awarded to the company
- Coordinate directly with the sales department to understand project requirements, verify design details and recommend modifications as needed according to company standards and best practices
- Raise purchase order requests for components orders and follow up on the deliveries of the components
- Produce project plans on MS project and participate in production planning to ensure that contracts are completed in time and within budget
- Responsible for overseeing the resolution of customer complaints to the satisfaction of the customer.
Some of the large contracts completed to date
Client : AvisFleet Project : Special vehicles orders for the City of Johannesburg Scope : Manufacture 27off truck mounted aerial platforms complete with load body and toolbox according to the City of Johannesburg specifications Value : ~R15 Million
Client : T3 Drilling Project : Manufacture of exploration drill rig on crawler with an operator cab Scope : Manufacture of standard exploration drilling rig mounted on excavator tracks incorporating client-specific accessories (dust suppressor, fire suppressor, and cyclone with sample rotating cone) Value : ~R7 Million Leading hydraulic and pneumatic engineering companies in Southern Africa.:Project Engineer From 2015-01 To 2017-12 Duties
KPA
- Hydraulic and pneumatic system design (circuit, calculations, sizing, and selection of components) as per customer requirements and specifications.
- Cost estimations for hydraulic power packs and pneumatic panels projects.
- Managing projects from inception to handover, which includes preparing schematics (Hydraulic, Pneumatics, and Electrical), General arrangement drawings, quality control documents, draft project plan (MS Project), and safety file as per client Safety Health Environment and Quality requirements.
- Procurement of components required for manufacturing and installation of hydraulic and pneumatic systems.
- Factory testing of hydraulic power packs and pneumatic panels
- Supervising on-site installations.
- Commissioning and troubleshooting of hydraulic and pneumatic systems on-site.
- Writing installation, operating &maintenance manuals and compiling manufacturing data books
- Supervising and mentoring trainees and junior engineers
- Supporting sales activities (attending technical clarifications meeting for tender/quote offers, visiting clients with technical queries)
Some of the large projects completed to date
Client : Assmang Manganese Project : Blackrock Expansion Project, Nchwaning II near Kuruman Scope : Design, manufacture, install and commissioning hydraulic system for loading flask radial door and skip tipping arrangement mechanism Value : ~ R6 Million Mining (pumps):Design Draughtsman From 2010-10 To 2014-12 Duties
KPA
- Analyse specifications, sketches, engineering drawings, ideas, and related design data to determine critical factors affecting the design of components.
- Use CAD programs to combine schematics and design data into accurate 3D models of mixer components and assemblies
- Develop 2D drawings and Bill of Materials of design specifications for the mechanical equipment and components to assist in planning and production
- Generate PID and PFD drawings from hand sketches produced by the process engineers.
- Assist in executing projects for the supply of complete mixer/agitator assemblies.
- Compiling vendor data and documents as per projects requirement.
Projects completed.
- SYAMA expansion project in Mali for the supply of oxide CIL tank agitators (9off) for Society des Mines de Syama valued at ~R6.5 million
- AngloGold Ashanti SUP SX replacement project for supply of pump mixer agitators (12 off) for TENOVA Bateman valued at ~R1.2 million
Designs, Manufacture and repairs drill rigs and aerial platmforms :Design Draughtsman From 2008-03 To 2010-09 Duties
- Creating 3D models of components and assemblies and 2D manufacturing drawings for the manufacturing of drill rigs and aerial platforms.
- Designing hydraulic systems for drill rigs and aerial platforms.
- Preparing operating and maintenance manuals for drill rigs.
- On-site commissioning and troubleshooting of drill rigs.
- Communicate with manufacturing personnel to create detailed layouts prior to production
Achievement
- Design and on-site commissioning of the hydraulic system for drill rig for Richards bay minerals. Value of Rig ~ R 4 Million.
- Refurbished and commissioned an exploration drill rig in Tete, Mozambique with limited resources.
Designs, manufactures, installs, and commissions hydraulic and pneumatic systems. :Project Engineer From 2003-07 To 2008-03 Duties
KPA
- Design hydraulic systems as per customer specifications.
- Job costing/estimating, preparing quotations and tenders.
- Coordinating activities from conceptualization stage to execution; involving finalization of technical specifications, preparing quality control documents, procurement, and progress monitoring (cost, adherence to technical specifications, and time)
- Liaising with suppliers (getting quotations, purchasing equipment, and following up on orders placed).
- In-house testing of hydraulic power packs as per customer’s specification and signing off for dispatch.
- Overseeing/ and assisting with on-site installations.
- On-site commissioning and troubleshooting of hydraulic systems.
- Preparing operating and maintenance
- Provided technical assistance to workshop and sales personnel, mentored Mechanical engineer trainees
Achievements
- Successfully designed, managed, and commissioned amongst others the following projects:
- Quick infeed, step feeder, log transfer locomotive powerpack for Nukor Sawmill (Pty) Ltd (Each valued at approximately 200K)
- 45kW apron feeder powerpack for Exxaro coal (valued at 250K)
- Oxytechnik welding machine powerpack for Columbus stainless steel (Valued at 330K)
- Secondary crusher slide gates powerpack for Sishen iron(200K)
- Hydrabolt presses power pack for New Concept Mining (Most valued at approximately 150K
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